Awa Shijira-Ori is a woven fabric which resembles a crinkly cotton finish. This uneven finish is known as Shibo ( Down-up | 凹凸 ). Shijira is originally made in Tokushima, and is usually worn as a summer textile for workwear or as yukata, being able to combat the humid Japanese summers easily as it is commonly woven using cotton threads with an open weave in indigo dyes.[1][3]
Shijira weave is made by sorting, measuring and scouring your yarns. The yarns are then dyed and rinsed as the colour dictates, measured and dried. These yarns are twisted into threads, as tight uneven weft threads and immersing the yarn underwater in a vat. These are removed being left out to air-dry with 'gloiopeltis glue' added which stops the threads from 'fluffing'. The warp threads are re-submerged in hot water, (75 degrees) to remove the glue and the process repeated and are at times dyed in another colour simultaneously. The two warp and weft threads are combined into the loom and woven together, the warp threads being more shrunken due to their greater exposure and treatment, creating the 'crepe' or crinkle finish in their bid for freedom from the tighter weft threads. The fabric is measured and resized with the rolling the cloth into a Tan ( 反 | Kimono fabric roll ) fabric bolt of around 1100cm length, 40cm wide. This creates a varied pattern of alternating bumpy threads and one separately dyed warp threads as the threads shrink and dry, creating a vivid Shijira weave stripe pattern with its definitive Shibo quality.[1][3][4]
During the Edo period, the lord of Awa decreed that Heimin (commoners | 平民) were not to wear silk, part of the Sumptuary legislation in reaction to the wealth of the merchant classes (1604-1685) and regulation of export and imports of foreign trade in silk and cotton (1615-1685) in the wider Edo culture and tightening of the textile trades.[2] Instead therefore, the Heimin created and found new beauty in textiles such as Shijira weave or Tatae-Ori as it is known in Tokushima, which was worn by farmers, becuase of its light and durable nature and fun patterns. During the Meiji period, the technique was recovered in Awa's Atake village by Kaifu Hana c.1860-1869, when a striped Kimono had been left out in the rain, and dried in the sun. Hana noted that sections of the cloth had shrunk, producing the Shibo effect.[5] Inspired, she recreated the effect after much trial and error by reweaving warp threads in a cotton weave, creating the desired puckering or Shibo.[1] By the of the 1890s, production of the cloth totalled 2 million bolts a year, today only in its thousands by a handful of family owned businesses.[3] By the 1910s, the traditional association with indigo dying was superseded by brighter chemical dyes, but was revived after 1945 and designated in 1978 under Awashouai-Shijirao as a traditional craft.[5] The textile is now protected and still made locally in Tokushima Prefecture in industrial quantity.
Next Fabric post will be on Chirimen.
Bibliography
[1] http://www.jtco.or.jp/en/japanese-crafts/?act=detail&id=252&p=36&c=33
[2] See the Bijin Series Timeline and Bijin post #3
[3] https://theardentthread.com/2010/02/03/awa-shijira-ori/
[4] https://voyapon.com/kimono-japanese-traditional-clothing/
[5] Swatch Favourite Fabric No 41 Awa Shijira-ori, Sarah Jane Downing, March 2018, Issue 81, p.98, Selvedge Magazine, London | https://issuu.com/selvedgemagazine/docs/81_japan_blue
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